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The Topsaver System is
effective, easy to use and goes a very long
way. Click image to
enlarge | The
TopSaverTM System High-tech, economical
metal cleaning and conditioning Text & Photos by Tom
Hintz
Caring
for the metal tabletops on our woodworking tools has become
something of a black art. The number of ideas on how to handle this
task is endless but nearly all involve lots of elbow grease followed
by the application of some kind of wax. While many of these
techniques do work, they seldom work for
long. In many cases, the wax used to
protect the surface and make it slippery can create a significant
problem. Most waxes were designed for other uses and may contain
silicone or Teflon compounds that can transfer to wood. When this
happens, applying a finish can be very
difficult. I have long been an advocate of
Johnson's Paste Wax, designed for polishing floors. Thought it works
reasonably well, finding it can be difficult. As exposed (real)
wooden floors decline in popularity so does the number of stores
carrying the wax to polish them.
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After spraying TopSaverTM
onto the surface, the instructions say to "massage" it in. I
found that light pressure on the abrasive pad is all that is
needed as TopSaverTM really does dissolve the rust
and corrosion. Click image to
enlarge | Another problem with many
home-brewed metal-cleaning procedures is they often required two,
three or more different materials, one to clean the metal, another
to protect it and sometimes a third to make it slick. Today we have
alternatives in the form of purpose-designed products that fill
these needs, made possible by modern chemistry.
All-In-One Product The TopSaverTM System
(Empire Manufacturing) reviewed here is a single product that claims
to remove rust and corrosion from the metal surface down to the
pores, inhibit their return, seal the metal (including the pores)
and lubricate the surface. It also claims to repel dust and
moisture. Whenever I see such lofty claims, my
BS sensors go on high alert. To see for myself how well the
TopSaverTM System works in the shop I decided to give it
a try. The results of this real-world testing showed the BS alert
was unnecessary. Anyone need a half used can of floor
wax? Since I am not a chemist and suspect
neither are most of you, we will skip the mind-numbing discussion of
the chemical properties behind TopSaverTM. The most
important question to woodworkers is, "Does it work?" To find out, I
used TopSaverTM according to the instructions, in my
garage-based shop that is subject to the wild Charlotte, North
Carolina variations in humidity and temperature.
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Use a cotton shop towel to wipe away
the dirty residue and then let dry for about five minutes.
Follow that by a quick buffing with a clean shop towel and you
are done. I found following this treatment with a fine mist of
the TopSaverTM liquid lightly rubbed in with a
towel and then buffed out after five minutes leaves a very
clean, slick surface. Click image to
enlarge | The
TopSaverTM System Though the TopSaverTM
liquid is available separately in 8 oz and 1 gallon bulk containers,
the TopSaverTM System used for this test comes packaged
with everything needed to apply it according to the
directions. The TopSaverTM System box
contains an 8 oz bottle of the liquid, a pump spray attachment, a
pair of disposable protective gloves, two abrasive pads (coarse and
fine) and four shop towels. All of the components are available
separately but I think buying the "System" the first time is a good
way to see how this product works and what is needed to apply it
correctly. Also, the cost-per-use is ridiculously small as described
later in this story.
In
the Shop I chose my five-year-old Jet
contractor saw for the first test subject mainly because a family
emergency nearly a month ago forced me to unplug everything and
leave town. The last time the saw was used temperatures were in the
90's and a couple drops of sweat had splattered on the cast iron,
going unnoticed until I returned over three weeks later. During that
span, those drops of sweat had turned into ugly looking rust
spots.
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Even the portions of my cast iron top
that did not appear to be corroded showed a marked difference
after applying TopSaverTM the first
time. Click image to
enlarge | The first step in applying the
TopSaverTM System is to spray the material onto the
surface and rub it in using one of the enclosed abrasive pads. You
need not press hard to clean the surface. In fact, the
TopSaverTM instructions say to "massage" it
in. Because the TopSaverTM
material evaporates rather quickly as it is rubbed in, I found it
easiest to treat sections of the table approximately 1 foot square
before moving to another area. I overlapped the cleaning areas
slightly. After rubbing the
TopSaverTM material into the table, I used one of the
shop towels to wipe away the residue before letting it dry for about
five minutes. A clean shop towel was used to rub that section out,
buffing the surface. After completing the initial
application on the whole table top, I went back and lightly misted
the entire surface with a light coat of TopSaverTM, then
wiped it in with a clean towel. After allowing it to dry five
minutes, I buffed the surface with a clean shop towel. The second
application seemed to eliminate a little streaking I had generated
with the first application. As you can see in the "Before" and
"After" photo, the difference was dramatic. The surface treated with
TopSaverTM was visibly brighter. In fact, notice the
difference in the "Before" and "After" shots of the rust spot
elsewhere in this story. The "After" shot is noticeably brighter
despite being taken from the same position, using the identical
exposure settings used to take the "Before" version.
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(Top) This rust spot, a drop of sweat
I failed to notice after the last use of the saw, worried me
as it had nearly a month to eat into the cast iron
surface. (Bottom) After one treatment with
TopSaverTM the rust spot is all but invisible.
There remains a small amount of pitting but it is difficult to
feel and even harder to see. Click images to
enlarge | Impressed with the results of
applying TopSaverTM, I went around the shop and applied
it to the remaining metal tables and the cast iron bed of my lathe.
All of them showed the same improvement as the table
saw. My jointer has aluminum tables so I
treated that as well with the only difference being the use of the
fine abrasive pad. When done, the jointer also sported brighter
tables. The surface left by the
TopSaverTM System is not actually shiny, but it is
brighter, slick and has a noticeable sheen to it. I suspect the
degree of shine TopSaverTM produces is directly related
to how shiny the metal is to start with.
Conclusions After applying the
TopSaverTM System to all appropriate tables in my shop, I
have to say it works at least as well as advertised. The
TopSaverTM liquid really does dissolve rust and appears
to prevent its return exceptionally well. The surface
TopSaverTM creates is very slick and seems to stay that
way longer than wax. While the $19.99 price tag for the
TopSaverTM System kit may sound a little steep, it is
important to remember that it goes a very long way. I treated my
table saw, lathe, bandsaw, drill press and jointer tables according
to the instructions and then gave them all a light second coat. The
8 oz bottle looks nearly as full as it was before starting. The
actual cost-per-use is very
small. It should be noted that rust
actually eats away the metal. TopSaverTM does a very good
job of getting rid of the rust but does not magically replace the
metal. Some amount of pitting will remain. However, on my table saw,
after applying the TopSaverTM System as described above,
the pitting that remained is difficult to see or feel and has no
effect on the wood sliding over
it. The TopSaverTM System is
a bit of modern technology that should be seriously considered for
protecting your machinery investment. TopSaverTM does an
exceptional job, is easy to apply and is very economical to
use. Since testing the
TopSaverTM System, paste wax will be applied only to wood
in the NewWoodworker.com shop. For protecting metal surfaces, the
TopSaverTM System is the only product on the
shelf.
Visit the Empire Mfg. web site for more information on
TopSaverTM and their other products. |