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Model 770 series high pressure automated lubrication
injection systems are specifically designed to apply
both our water based and oil based specialty lubricants.
The 770 Series are custom
manufactured to accommodate the specific needs of each band
sawing application with 2, 4, or 6 spray nozzles. Model
770 series uses an Empire Industrialized Microprocessor
adjustable controller to set the fluid spray volume and
a cycle timer to program the spray cycles of 30, 60, 90
seconds. All models come as a single price complete package
consisting of: Lubrication unit, air regulation system,
and all basic necessary spray nozzle assemblies and spray
tubing. Specialized mounting hardware options are
available.
Shop air enters the unit
through the air filter/regulator mounted on the side of
the box and travels through the high-pressure system.
Empire lubricant contained in a reservoir on top of the
enclosure is fed through a low-pressure conduit to the low-pressure
system.
The low-pressure system
controls the fluid, the high-pressure system controls the
velocity, and the Empire Microprocessor Controller controls
the frequency and amount of the lubricant applied.
System’s controls are pre set at the factory and are
fully adjustable. |
| Benefits: |
Improves
Cutting performance
Increases tooling life and run times
Decreases operational costs
No pumps to wear out!
Features:
Rugged, compact design
Preset fluid controls
Adjustable Microprocessor
Automatically signals operation malfunction due to nozzle
clogging!
Required Utilities:
115 VAC / 60Hz / 1/4 Amp
80-120 psig non-lubricated shop air
Fluid Control:
Volume of fluid spray are adjustable from .05cc’s-1.5cc’s
Timing Frequency of fluid spray is adjustable from 30 to 120
seconds. |
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The Empire Lube Systems fluid delivery technology dispenses
small amounts of lubricating fluids through a spray nozzle
by using high velocity air. This insures the efficiency
of applying small amounts of lubricant. The Empire Lubrication
technology is far superior to other misting type systems.
It is the only one to be supported by major industry leaders
like Super Thin Saws, Systi-Matic Company, International
Knife and Saw. The advantage is Empire uses a pulse application
that allows for consistent delivery of our superior lubrication
products in high airflow applications.
Misting lubricators don't work consistently in high airflow
applications!
Misting lubricants
is like spray-painting in the wind! Some times you
hit the target, but most of the time it gets all over everything
else!
With Empire systems
our fluids simply blast through the high airflow and
deliver our fluid directly to the cutting tool. ! |
| Empire
Lube System Performance: |
| Band
Resaws: |
Stinner,
Turner, Waco, Baker, Brewco, Morgan, Kent, Robinson, Brewer,
and Ferrari. |
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Prevents
gullet cracking
Reduces sawing temperature
Reduces Guide wear
Increases feed speed |
Reduces
blade friction
Reduces cutting pressures
Increases sawing accuracy
Increases run time of band blades |
| Moulders: |
Weinig,Wadkin, SCMI, Madison and Diehl |
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Reduces
cutting temperature
Reduces grain lifting
Reduces pitch build up on knife surface |
Improves
surface finish
Increases run time between jointing
Improves sawing performance |
Gang
Rip Saw:
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Progressive,
Mereen-Johnson, SCMI, Diehl, Wadkin, Pendu, Cornell, and Brewer |
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Permits
Thin-kerf saw blade usage
Improves sawing accuracy |
Reduces
pitch build up
Eliminates gullet and blade fouling |
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Enhances
the performance of saw blades by Super Thin Saws and Systi-Matic. |
Empire
Manufacturingís technical department has more than 30 years
experience in the Engineering and Lubrication fields. We
are committed to providing Environmentally Safe technological
advances to the Wood Processing Industry in the area of
tooling enhancement. Our Staff is devoted to providing the
highest level of customer service to ensure the continued
value of the Empire Technology.
All Empire Lube Systems come
with a 2-year manufacturer's warranty and a performance
guarantee.
If you install an Empire Lube System and it doesn't provide
a positive addition to your production within thirty days
of receipt of the product, all we ask is that you return
it in good working condition. |
| Requirements: |
All models come as a
complete package consisting of: Lubrication unit,
air regulation system, and all basic necessary spray nozzle
assemblies including spray tubing. Specialized mounting
hardware options are available.
Required Utilities:115/230 VAC / 60Hz
/ ¼ Amp Optional 24 VDC, 80-120 psig non-lubricated
shop air |
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